Servo malfunction mazak integrex. html>po
both are refurbished. Oct 7, 2020 · Hello. parameter sheets that came with machine. The part conveyor can be installed on either left or right sides of the machine and can be integrated with multiple machines. When I left it last week the machine started and cleared all alarms allowing me to home the axis’s, manually move the axis’s, index Programming manual: ACS-1 probe calibration for Mazak INTEGREX and VORTEX e-V and i-V series machines (pdf) File size: 340 kB Language: English Part number: H-2000-6129. 204 SPINDLE CONTROLLER MALFUNCTION; These include servo motor Mar 12, 2013 · It connects to the servo amp shown in the lower left corner of the picture in post #4, the other connector goes to the spindle amp. Fully programmable, servo driven, steady rest and tailstock ensure safe and accurate machining of long workpieces. I have already tried the book solution of switch off and restart. I've mashed buttons for hours trying to get them to all sync up. Need Help!-Integrex 300 IV-S Tail stock alarm; Integrex 200 Alarm 33 Help Jan 10, 2009 · Mazak alarm 52 battery alarm will not reset after battery replacement. Then by ATC servo cW, I got the arm to make a full tool change rehersal, probably this got the ATC door to close. The latest version of Mazak’s flagship INTEGREX i-series range. In alarm display it will show "35 overload alarm" in servo monitor it will give a code for what actually happened. Following alarm does not go: "394 ATC Controller Malfunction" What should I do? The machine is at stand still, cannot zero it in normal condition, only possible with interlock on. alarm cannot be cleared, and machine will not move from current location. I get a No. If I select home and move any of the Mazak 30 year of automation innovation provides the support for adding bar feeding and/or gantry loader to your INTEGREX i-series machines for unattended operations. The codes displayed are: - 265 Shifter Pocket Unclamp sensor malfunction Dec 16, 2014 · we have a 1999 QT-250 Mazak and we are getting this alarm. Cleaned all the sensors and still the same thing. Apr 6, 2023 · The root cause on this case was lose contact inside the control board where the Z axis encoder is connected. 1 Threading with… INTEGREX AG. pdf that shows someone that had the alarm on an Integrex type machine, and they apparently changed the batteries to resolve the issue. The machine starts up with an alarm 9 absolute position malfunction (&00000001, &0010) and alarm 72 servo warning (&0000009F, &0010) and if I wait a while the alarm 33 pops up with an e stop alarm at the same time or if I try and home the Lets say you crash your machine. We replaced the main power supply and the spindle amplifier (which I assume is the drive unit) not sure though. Nov 8, 2011 · Also, on the servo in the cabinet I am getting F2 and 24. We are attempting to position our tail stock via our EIA program. 0001 degree min index angle) Oct 6, 2023 · We have a mazak 5 axis. (SEE D199) When I look at it the x servo drive is flashing E7, along with mill spindle, second spindle, main spindle, b axis, and the z2 axis. 6 %âãÏÓ 2344 0 obj > endobj xref 2344 72 0000000016 00000 n 0000005376 00000 n 0000005630 00000 n 0000005762 00000 n 0000005914 00000 n 0000006058 00000 n 0000006726 00000 n 0000007136 00000 n 0000007297 00000 n 0000007472 00000 n 0000007538 00000 n 0000007709 00000 n 0000010181 00000 n 0000010901 00000 n 0000011058 00000 n 0000011132 00000 n 0000011283 00000 n 0000011386 00000 n INTEGREX i-200H S photo with optional equipment . It does not shut down the machine and it will clear out with reset. May 13, 2011 · The quick way to clear the alarm is to simply satisfy the ATC condition for where you got it stuck at. Mazak Alarm 366 SHIFTER CONTROLER MALFUNCTION. 31 servo malfunction 1 mazak error The machine doesn't move in any axis Does anybody have a solution for this case?? Apr 10, 2013 · Mazak VCN compact 5x alarm 33 servo malfunction 2. Hey guys, I have a Mazak QT250HP, and I am getting alarm 221 Turret Clamp Sensor Malfunction). INTEGREX i-450H ST shown . ATC first menu No. We have also checked the coolant tank and cleaned it . Nov 29, 2007 · Mazak Integrex 1060v8 c axis position errors Hi Servo position errors w/FC. The magazine won't move. alarm 340 (controller error) my compadre looked up the alarm and it said to shut Down and restart. Aug 30, 2021 · From what I can find, it's the battery that is low. After the system boots, the following alarm appears: “22 Feedback System Malfunction (5,0,&0025)” According to the manual for Alarm 22 ( , , 25): Cause This alarm implies decreases in the voltage of the backup battery for the absolute position data detection circuit of the control card. Gantry Loader(GL) features a compact design, lowering machine height. Dec 3, 2010 · Mazak includes a little program "J2ctbus" that teaches these drives their parameters and home positions again, I did that and now neither of the drives are flashing any alarms. alarm in electronic panel shows, (MAG) is AL-01-N1-01. The INTEGREX i-150 is ideal for customers who mainly process small square workpieces and have trouble with floor space. Right after the cycle completed, we got an alarm "256 Tool Clamp Sensor Malfunction". Hassaan; Sep 22, 2023; Mazak; Replies 4 The INTEGREX i-H Series also features Mazak’s MAZATROL SmoothAi CNC, the next generation of SMOOTH TECHNOLOGY. There are 5 possible reason for this alarm, but the machine is not giving me the reason, Just a number 21 alarm. There’s r 4 MANUAL OPERATION 4-16 A. By hand cranking I got the B-axis to the horizontal tool change position. 0001° High-accuracy rotary axes Issued by Manual Publication Section, Yamazaki Mazak Corporation, Japan 12. Apr 15, 2011 · We have a Mazak Integrex 100-IV with second spindle and it keeps throwing code 212 magazine driver malfunction but everthing is running fine. Action call Mazak Service. In addition to the conversational programming power of MAZATROL, the MAZATROL SmoothAi control leverages the power of artificial intelligence and machine learning algorithms to power innovative tools like SMOOTH Ai Spindle, SMOOTH INTEGREX i. Oct 4, 2023. Description An alarm signal has been sent from the shifter-use amplifier to the NC unit. Any help with this would be greatly appreciated. MACHINE CHARACTERISTICS: Milling spindle b-axis travel -30 ~ 210 degrees (. anyone know on how to eliminate this and what could be the cause? Mazak, Mitsubishi, Mazatrol > ALARM # 22 FEEDBACK SYSTEM MALFUNCTION (1,0,&0043) Apr 12, 2005 · We twisted the drill bit with pliers and it was loose, still throwing servo overload alarm when we tried to raise the spindle. Our services include turning centers, vertical and horizontal machining centers, Multi-Tasking and 5-axis machines. Alarm List for the Mazak INTEGREX 300/400-II For other Mazak alarm lists visit following pages. At the spindle amp, there are 2 connectors, one with a cable and the other the buss terminator. Mazak Multi-Tasking has revolutionized manufacturing and plays a critical role in today’s factories. Check and remedy After turning NC power off, turn the main circuit breaker off and then turn it back on. bkelsey; Mar 14 Dec 10, 2023 · However, when trying to orient the spindle or start at a given RPM it throws alarm 41, the servo amp MDS-B-SP-110 gives me E4-32 which seems to be an Mazak, Mitsubishi, Mazatrol > Alarm 41 Spindle malfunction after amplifier change Mar 23, 2006 · by putting interloc neg on from ATC menu I was able to home all the axis, but the b-axis still thinks that the verticle is the home position. Sep 26, 2011 · 10 detector malfunction 2 emergency stop hit reset and got 72 servo warning 82spindle warning power off and power back on and got 2 new alarms 12 absolute postion warning 31 servo malfuction been waiting to here back from mazak. They show normal positions. The INTEGREX i series, the fifth generation Mazak multi-tasking machine, features a large machining area and high accuracy plus ease of operation and convenient maintenance thanks to the ergonomic machine design. 640 fusion and newer, one on the left side of the CNC chassis (behind the display) on the power supply board. The machine features a high-output, high-torque main spindle and a compact milling spindle that combine the capabilities of a high-powered turning center and with that of a full-function Mazak PLC アラーム リスト CNC 機械工向けの Mazak plc アラーム リスト。 Mazak INTEGREX 300/400-II アラーム一覧 その他のマザック アラーム リストについては、次のページをご覧ください。 Mazak’s INTEGREX e-670H II full combination turning center and machining center is the manufacturing industry’s most advanced CNC Multi-Tasking machine. By sting_dot in forum Mazak, Mitsubishi, Mazatrol Replies: 3 Last Post: 05-22-2007, 05:19 AM. Nov 13, 2017 · We did a tool change with no tool on the magazine, the too change cucle completed correctly. MACHINE DESCRIPTION: The INTEGREX i-250H Multi-Tasking Center delivers the highest level of single-setup part-production versatility of a high-powered turning center and full-function machining center combined. Mazak’s INTEGREX e-500H II full combination turning center and machining center is the manufacturing industry’s most advanced CNC Multi-Tasking machine. Mazak provides products and solutions that can support a wide range of parts machining processes, such as high-speed and high-accuracy machines, various automation systems, and production Dec 16, 2001 · More if the turret is a servo- under the flip up door by the display of the MR-J2 servo. It will recognize that position as 0 for x y and z axis. Older mazak experience here but if it has a shifter arm that one needs to be in the correct position too. It has been throwing a alarm 21, power unit drive malfunction. I have chkd all ATC main and ATC Maintanence menu. My mazak service person advise that this is a normal alarm that you get when doing a tool change with no actual tool on the magazine. As soon as it touches the work piece, we get an alarm "326 Tail Position Malfunction". All the Mazak alarm manual tells you to do is check the filter, but it does not give you a location nor a hint on what filter. I got a answer on another forum, I need to contact the service guys, to get the magazine back to position Not so easy to restore the magazine zero point, special tools and knowledge Mazak's machine tool continues to evolve by multiple technologies such as process integration by five-axis multi-tasking, gear machining, grinding, and laser. This machine configuration features a second turning spindle (S) for DONE IN ONE® machining and a lower parallel-style turret (T) with optional rotary Oct 31, 2013 · Started this machine up this morning and this alarm came up. The alarm is always on the first process "facing" when the tool Jul 12, 2010 · Mazak VTC-160 A servo malfunction. Dec 14, 2017 · Last week I did manage to get my Mazak M630 Multiplex machine running last Friday night however I now cannot get rid of the 33 Emergency Stop Alarm on both Servos. integrex 400iv machine hung just before it removed the tool from the spindle. MACHINE DESCRIPTION: The INTEGREX i-300 AG HYBRID Multi-Tasking machine delivers maximum versatility and throughput. Would appreciate any help. Posting Permissions You may The INTEGREX i-300ST AG HYBRID Multi-Tasking machine delivers maximum versatility and throughput. indexing increment 0. The X and Y axis move fine, but the Z sounds like it is shuttering and then it will thrown the servo overload alarm. But I never had that problem myself so not sure. Similar Threads Mazak’s certified Spindle Repair/Rebuild Department offers the highest-quality complete, reliable spindle repair, rebuild (partial/complete) and replacement services for all Mazak spindles. Infact I am able to run the program with this alarm on. Login / Signup. Higher Accuracy Orthogonal machine design for high-accuracy machining Compact milling spindle headstock B axis min. Beside the TPM that we did, even though not 100%, we would need to study on why the servo is always malfunction. Similar Threads: Need Help!-How to Park Lower Turret mazak Mark IV Integrex Matrix Control; How to run XC milling on Mazak Integrex Mazatrol Matrix; Matrix Magazine ATC tool return; Need Help!-Mazak integrex 200-IV mazatrol matrix alarm 1281 Mazak Alarm 10 Detector Malfunction; Mazak Alignment Procedure Mazak Maint Manual Quick Turn Smart 100 S 150 S X and Z Servo Battery Replace Mazak INTEGREX e Dec 16, 2001 · More if the turret is a servo- under the flip up door by the display of the MR-J2 servo. Rapid Results AI. Photo: INTEGREX i-300S AG. SAFETY PRECAUTIONS S-1 INTEGREX 70YB X-axis, Y-axis, Z-axis Jul 8, 2022 · Please help me i work with a mazak vtc 20 b and when i try to start spindle it show me a alarm "M41 SPINDLE MALFUNCTION 1 " the spindle drive show it "F4 32" The machine opening normal and it going to home position normally the problem occurs when i try to start spindle if anyone can help The INTEGREX i-200H S Multi-Tasking Center delivers the highest level of single-setup part-production versatility of a high-powered turning center and full-function machining center combined. I do see the W axis is counting movement without this axis moving. Mazak VCN compact 5x alarm 33 servo malfunction 2. It is equipped with additional bed length for machining long complex workpieces, with the benefit of reduced interference between the turning and milling heads. When the machine powers on, regardless of the position of the machine. Thanks Mazak Alarm 376 MAIN POWER TURNING OFF MALFUNCTION Description When the front door of a CE specifications machine was opened with the setup key switch set to “O”, the electromagnetic… Mazak Alarm 375 MOTOR & SERVO TURNING OFF ERR. we're currently using mazak cnc lathe machine mazatrol pc fuzion 640T,until we encounter this kind of alarm. Mar 17, 2012 · In our company, we have 14 Mazak machines FH6000, FH4800, VCN510, VTC200, QTN200 and so on. Get famililar with the ATC Maintenance page. From bar-fed turning to full 5-axis machining, the Integrex performs turning, milling, drilling, boring, tapping, and other operations on multiple axes in the same setup. The INTEGREX i-200 AG HYBRID Multi-Tasking machine delivers maximum versatility and throughput for medium to large complex parts. thanks, chris 2 The INTEGREX i-150 is designed with a bar work capacity of Φ65 mm, equivalent to that of a higher class machine, while providing more compact floor space than similar machines with a 6" or 8" chuck with a second spindle. The machine is still stuck with a few alarms though, and that's where I'm stuck. I did what the book said and hit reset and went and looked at the magazine and everything looks fine. The INTEGREX i-500 is the largest member of the "INTEGREX i" series with the maximum machining capacity of φ 700mm. 0001 degree min index angle) %PDF-1. Mazak G Codes G Code Function G00 Positioning G01 Linear interpolation G01. This link will go to a . he did that (against my objections by the way) so now I have no home positions and can get anything in the Mazak G code list for cnc machinists who work on Mazak INTEGREX 300/400-III/III T/IIIS/IIIST cnc machines. The screen shows the correct tool ID, but when I try to rotate the turret by hand to see if it is locked in, it feels spongy. The Multi-Tasking capabilities of the INTEGREX i-400S AM provide full 5-axis machining to process prismatic parts from solid billets or castings (chuck or bar fed), round parts, highly contoured parts and those with features built using additive technology. No. 1 Mazak Alarms/Errors Mazak Alarm 395 CHECK SENSOR MALF. 2003 IMPORTANT NOTICE. The X axis is drifting as is the B axis. Mazak has a bunch of internal procedure write ups on this subject, which the factory guys use so much they have it memorized! Aug 24, 2018 · We have a mazak 5 axis with mazatrol matrix 2. Edit 2: The single block button flashes. this is the alarm on mazatrol controller 21 Drive unit power malfunction 1,0,&0023 alarm the new spindle amp is flashing F6 and 23 INTEGREX i-200H S photo with optional equipment . Function name Description 1 ATC ARM BASE POSITION This function moves the ATC arm to its stand-by position. You have to open the back plastic cover. Random vibrations triggered the alarm. INTEGREX i-200H ST shown . The INTEGREX AG Series combines our most advanced Multi-Tasking technology with SMOOTH TECHNOLOGY gear cutting and measurement software to create cost-effective turnkey solutions for a variety of sectors, including the aerospace, construction, agriculture, energy and automotive industries. 34 Servo malfunction 3 (&0000006F, &0008, ) Hello. Components of the INTEGREX i-500, such as the machine bed, carriage and spindle headstocks, are designed for maximum rigidity. Mazak’s INTEGREX e-V Series of CNC Multi-Tasking Machining Centers are by far the most advanced Multi-Tasking machine tools in the manufacturing industry. I think 58 in servo monitor means G0 crash and 59 is G1 crash but depends on servo system. MACHINE DESCRIPTION: The INTEGREX i-250H S Multi-Tasking Center delivers the highest level of single-setup part-production versatility of a high-powered turning center and full-function machining center combined. INTEGREX i-500 advanced Multi-Tasking Machine is the largest machine in the INTEGREX i series for efficient processing of medium to large complex parts. Mazak will be at least a month before they can make it in. 10 Detector alarm malfunction I've been out of town for a week and just got back and tried to power up our MK1V-Matrix Controlled Integrex. Bill . All the filter are changed and/or cleaned per Mazak recommended pm schedule. This is a MDS-B-SVJ2-20 Every once in a while I also get Alarm 21 Drive Unit Power Malfunction (2,0,&0032) SP2 Servo. G Codes M-Series G Codes T-Series M Codes INTEGREX G01. . 0001 degree min index angle) I am using Mazak Quickturn 20 machine, machine is giving alarm - Alarm 21 Driver Unit Power Mulfunction Machine is normally working when started by spindle manually and on 300 rpm or higher, but when working when I stop the machine on 300 rpm or 800 rpm and then I start the machine again and it gives alarm 21. (ATC) is AL-01-N1-01. I pulled open the electrical cabinet and one The INTEGREX i-200H ST Multi-Tasking machine delivers the highest level of single-setup part-production versatility of a high-powered turning center and full-function machining center combined. Was it G0, G1, ect. Complete all operations in a single setup – turning, milling, boring, drilling and more. HELLLLLP!!! Jan 4, 2013 · Integrex 300 IV-S, single spindle, programmable tail stock. CNC Machines (1340) CNC Mill (727) Vertical Machining Center (588) CNC Lathe (474) Apr 4, 2014 · Well as stated above, Im having trouble with our Mazak. Mazak’s INTEGREX j-400 CNC Multi-Tasking Machine provides manufacturing productivity with 4-axis simultaneous machining and 5-axis tool positioning. MAZAK IS A VTC-200B, FUSION CONTROLS. SERIES CHARACTERISTICS: Powerful single main turning spindle or dual opposed spindles Feb 6, 2018 · All the filter are changed and/or cleaned per Mazak recommended pm schedule. Currently the rotary table is disconnected cause it has its own issues but the machine is not homing out. Hassaan; Sep 22, 2023; Mazak; Replies 4 Views 1K. Oct 11, 2011 · having servo alarm on mazak milling center, alarm is 31 servo malfunction 1, followed by these numbers &00000032, &0002. Apr 18, 2011 · We have a Mazak Integrex 100-IV with second spindle and it keeps throwing code 212 magazine driver malfunction but everthing is running fine. It also shows up to 10 last alarms and when they happened. We've set our tail stock position #1 value and then used M741 to position it. The machine combines the capabilities of a high-powered turning center and full-function machining center to produce parts in single setups, along with innovative HYBRID functionality. I'm getting this servo alarm and can't figure out how to clear it out. If alarm not disappears, contact Mazak technic center. Anyone can tell what the problem is and what to do. If the alarm is not cleared, please contact your MAZAK service representative. Posted via Mobile Device 10-01-2015, 03:47 PM #7 Jan 6, 2007 · For streamlined production of complex parts on a single machine in a single setup, multi-tasking equals lean production on Mazak’s Integrex 200-IV ST. The machine starts up with an alarm 9 absolute position malfunction (&00000001, &0010) and alarm 72 servo warning (&0000009F, &0010) and if I wait a while the alarm 33 pops up with an e stop alarm at the same time or if I try and home the Feb 1, 2010 · The integrex also have hydraulics for the ATC-arm, but that's not the problem. 0001° C axis min. that did not work and we had a long list of alarms and no tool Fully programmable, servo driven, steady rest and tailstock ensure safe and accurate machining of long workpieces. thought someboby may have an idea. MACHINE CHARACTERISTICS: Milling spindle B-axis travel -30 ~ 210 degrees (. I can clear any ATC alarm in seconds (unless something mechanically very bad happened). I’m trying to power up / home an Integrex 100 that’s been sitting a few months. Thanks May 3, 2006 · I have alarm 394 "ATC MALFUNCTION" on Integrex 200 with Fusion 640MT control. Conditions: Shifter at ATC position, retraction in Z-axis direction, X-/Y-axis at ATC Hey guys, I have a Mazak QT250HP, and I am getting alarm 221 Turret Clamp Sensor Malfunction). On many modern Mazaks, like Variaxis and Integrex and a few others, they even rivet on a aluminum plate "cheat sheet" with the tool change sequence on it. Jul 18, 2015 · started by QT-35 Mazak lathe with T-Plus controller ser# 130820 machine controller would not power up, we replaced QX141 and machine powered up, we lost parameters so initializing the machine, I copied from EEPROM, from what I remembered was never saved to and we did not have the org. Mazak ST60 - 427 Z SERVO Alarm. As does the wait pocket and tool carriage. INTEGREX e-420H II Multi-Tasking Machining Center is a complete fusion of CNC turning center and machining center, forming by far the most advanced Multi-Tasking machine in the industry. Recently, some of the machines had servo problem and need to repair. Nov 6, 2009 · Went to fire up the Nexus 410A-II when these two alarms pop up #212 Magazine Drum Malfunction & #302 ATC Arm Driver Malfunction X & Y will home out Z will not Machine is not abused and has very little run time, last program run, drilling and tapping 4 holes 1/2-13 The manuals are so very helpful with these things, clear problem and reset basically Mar 23, 2006 · by putting interloc neg on from ATC menu I was able to home all the axis, but the b-axis still thinks that the verticle is the home position. We cut the drill bit and broke it off to make sure the spindle was loose. By Swede in forum FlashCut CNC Replies: 2 Last Post: 05-29-2004, 11:17 PM. Still giving overload. I gather some infos here machine should be run at 200-225 volts Dec 8, 2012 · Mazak Integrex 300Y MK1 with Fusion 640 control B-axis zero point. Anything I can do or wait for Mazak service to fix it? Thanks Sep 15, 2011 · Hi guys. Mar 23, 2006 · I OPERATE MAZAK INTEGREX 200II SY with 640 fusion control. Bill Jul 8, 2022 · Please help me i work with a mazak vtc 20 b and when i try to start spindle it show me a alarm "M41 SPINDLE MALFUNCTION 1 " the spindle drive show it "F4 32" The machine opening normal and it going to home position normally the problem occurs when i try to start spindle if anyone can help Sep 22, 2023 · I have a mazak 5-axis and it’s currently getting an alarm 33 servo malfunction 2 (&00000050, &0008). 10 Detector alarm malfunction and a red light and I can't clear it or home the machine. and another in the MR-J2 servo for the turret The T-Plus and newer you change them with power on. I looked it up in the book and it said "The absolute position detection system has detected its detector error(s)". The turret will rotate,and stop on the correct tool, but is not completely locking in. doea not work. The Variaxis is a simple tool changer. Mazak continues to pioneer the machine tool technology that provides single-setup complete part machining, or DONE IN ONE processing from raw material to finished part. Mazak AUTO FLEX CELL Mar 2, 2023 · Was running a job on our shop Integrex when the tool changer failed to pull a holder from one of the magazine pockets. Gantry Loader system. Thanks Similar Threads: INTEGREX alarm Ques. Thread starter countryboy1966; Start date Mar 20, 2019; Replies 4 Views 14,204 C. Its unique design also reduces loading / unloading time. Sep 22, 2023 · I have a mazak 5-axis and it’s currently getting an alarm 33 servo malfunction 2 (&00000050, &0008). Mazak Integrex I200, 100ivst, 200ivst, 35y & More. zt ww kj pz pf en to gi po oq
both are refurbished. Oct 7, 2020 · Hello. parameter sheets that came with machine. The part conveyor can be installed on either left or right sides of the machine and can be integrated with multiple machines. When I left it last week the machine started and cleared all alarms allowing me to home the axis’s, manually move the axis’s, index Programming manual: ACS-1 probe calibration for Mazak INTEGREX and VORTEX e-V and i-V series machines (pdf) File size: 340 kB Language: English Part number: H-2000-6129. 204 SPINDLE CONTROLLER MALFUNCTION; These include servo motor Mar 12, 2013 · It connects to the servo amp shown in the lower left corner of the picture in post #4, the other connector goes to the spindle amp. Fully programmable, servo driven, steady rest and tailstock ensure safe and accurate machining of long workpieces. I have already tried the book solution of switch off and restart. I've mashed buttons for hours trying to get them to all sync up. Need Help!-Integrex 300 IV-S Tail stock alarm; Integrex 200 Alarm 33 Help Jan 10, 2009 · Mazak alarm 52 battery alarm will not reset after battery replacement. Then by ATC servo cW, I got the arm to make a full tool change rehersal, probably this got the ATC door to close. The latest version of Mazak’s flagship INTEGREX i-series range. In alarm display it will show "35 overload alarm" in servo monitor it will give a code for what actually happened. Following alarm does not go: "394 ATC Controller Malfunction" What should I do? The machine is at stand still, cannot zero it in normal condition, only possible with interlock on. alarm cannot be cleared, and machine will not move from current location. I get a No. If I select home and move any of the Mazak 30 year of automation innovation provides the support for adding bar feeding and/or gantry loader to your INTEGREX i-series machines for unattended operations. The codes displayed are: - 265 Shifter Pocket Unclamp sensor malfunction Dec 16, 2014 · we have a 1999 QT-250 Mazak and we are getting this alarm. Cleaned all the sensors and still the same thing. Apr 6, 2023 · The root cause on this case was lose contact inside the control board where the Z axis encoder is connected. 1 Threading with… INTEGREX AG. pdf that shows someone that had the alarm on an Integrex type machine, and they apparently changed the batteries to resolve the issue. The machine starts up with an alarm 9 absolute position malfunction (&00000001, &0010) and alarm 72 servo warning (&0000009F, &0010) and if I wait a while the alarm 33 pops up with an e stop alarm at the same time or if I try and home the Lets say you crash your machine. We replaced the main power supply and the spindle amplifier (which I assume is the drive unit) not sure though. Nov 8, 2011 · Also, on the servo in the cabinet I am getting F2 and 24. We are attempting to position our tail stock via our EIA program. 0001 degree min index angle) Oct 6, 2023 · We have a mazak 5 axis. (SEE D199) When I look at it the x servo drive is flashing E7, along with mill spindle, second spindle, main spindle, b axis, and the z2 axis. 6 %âãÏÓ 2344 0 obj > endobj xref 2344 72 0000000016 00000 n 0000005376 00000 n 0000005630 00000 n 0000005762 00000 n 0000005914 00000 n 0000006058 00000 n 0000006726 00000 n 0000007136 00000 n 0000007297 00000 n 0000007472 00000 n 0000007538 00000 n 0000007709 00000 n 0000010181 00000 n 0000010901 00000 n 0000011058 00000 n 0000011132 00000 n 0000011283 00000 n 0000011386 00000 n INTEGREX i-200H S photo with optional equipment . It does not shut down the machine and it will clear out with reset. May 13, 2011 · The quick way to clear the alarm is to simply satisfy the ATC condition for where you got it stuck at. Mazak Alarm 366 SHIFTER CONTROLER MALFUNCTION. 31 servo malfunction 1 mazak error The machine doesn't move in any axis Does anybody have a solution for this case?? Apr 10, 2013 · Mazak VCN compact 5x alarm 33 servo malfunction 2. Hey guys, I have a Mazak QT250HP, and I am getting alarm 221 Turret Clamp Sensor Malfunction). INTEGREX i-450H ST shown . ATC first menu No. We have also checked the coolant tank and cleaned it . Nov 29, 2007 · Mazak Integrex 1060v8 c axis position errors Hi Servo position errors w/FC. The magazine won't move. alarm 340 (controller error) my compadre looked up the alarm and it said to shut Down and restart. Aug 30, 2021 · From what I can find, it's the battery that is low. After the system boots, the following alarm appears: “22 Feedback System Malfunction (5,0,&0025)” According to the manual for Alarm 22 ( , , 25): Cause This alarm implies decreases in the voltage of the backup battery for the absolute position data detection circuit of the control card. Gantry Loader(GL) features a compact design, lowering machine height. Dec 3, 2010 · Mazak includes a little program "J2ctbus" that teaches these drives their parameters and home positions again, I did that and now neither of the drives are flashing any alarms. alarm in electronic panel shows, (MAG) is AL-01-N1-01. The INTEGREX i-150 is ideal for customers who mainly process small square workpieces and have trouble with floor space. Right after the cycle completed, we got an alarm "256 Tool Clamp Sensor Malfunction". Hassaan; Sep 22, 2023; Mazak; Replies 4 The INTEGREX i-H Series also features Mazak’s MAZATROL SmoothAi CNC, the next generation of SMOOTH TECHNOLOGY. There are 5 possible reason for this alarm, but the machine is not giving me the reason, Just a number 21 alarm. There’s r 4 MANUAL OPERATION 4-16 A. By hand cranking I got the B-axis to the horizontal tool change position. 0001° High-accuracy rotary axes Issued by Manual Publication Section, Yamazaki Mazak Corporation, Japan 12. Apr 15, 2011 · We have a Mazak Integrex 100-IV with second spindle and it keeps throwing code 212 magazine driver malfunction but everthing is running fine. Action call Mazak Service. In addition to the conversational programming power of MAZATROL, the MAZATROL SmoothAi control leverages the power of artificial intelligence and machine learning algorithms to power innovative tools like SMOOTH Ai Spindle, SMOOTH INTEGREX i. Oct 4, 2023. Description An alarm signal has been sent from the shifter-use amplifier to the NC unit. Any help with this would be greatly appreciated. MACHINE CHARACTERISTICS: Milling spindle b-axis travel -30 ~ 210 degrees (. anyone know on how to eliminate this and what could be the cause? Mazak, Mitsubishi, Mazatrol > ALARM # 22 FEEDBACK SYSTEM MALFUNCTION (1,0,&0043) Apr 12, 2005 · We twisted the drill bit with pliers and it was loose, still throwing servo overload alarm when we tried to raise the spindle. Our services include turning centers, vertical and horizontal machining centers, Multi-Tasking and 5-axis machines. Alarm List for the Mazak INTEGREX 300/400-II For other Mazak alarm lists visit following pages. At the spindle amp, there are 2 connectors, one with a cable and the other the buss terminator. Mazak Multi-Tasking has revolutionized manufacturing and plays a critical role in today’s factories. Check and remedy After turning NC power off, turn the main circuit breaker off and then turn it back on. bkelsey; Mar 14 Dec 10, 2023 · However, when trying to orient the spindle or start at a given RPM it throws alarm 41, the servo amp MDS-B-SP-110 gives me E4-32 which seems to be an Mazak, Mitsubishi, Mazatrol > Alarm 41 Spindle malfunction after amplifier change Mar 23, 2006 · by putting interloc neg on from ATC menu I was able to home all the axis, but the b-axis still thinks that the verticle is the home position. Sep 26, 2011 · 10 detector malfunction 2 emergency stop hit reset and got 72 servo warning 82spindle warning power off and power back on and got 2 new alarms 12 absolute postion warning 31 servo malfuction been waiting to here back from mazak. They show normal positions. The INTEGREX i series, the fifth generation Mazak multi-tasking machine, features a large machining area and high accuracy plus ease of operation and convenient maintenance thanks to the ergonomic machine design. 640 fusion and newer, one on the left side of the CNC chassis (behind the display) on the power supply board. The machine features a high-output, high-torque main spindle and a compact milling spindle that combine the capabilities of a high-powered turning center and with that of a full-function Mazak PLC アラーム リスト CNC 機械工向けの Mazak plc アラーム リスト。 Mazak INTEGREX 300/400-II アラーム一覧 その他のマザック アラーム リストについては、次のページをご覧ください。 Mazak’s INTEGREX e-670H II full combination turning center and machining center is the manufacturing industry’s most advanced CNC Multi-Tasking machine. By sting_dot in forum Mazak, Mitsubishi, Mazatrol Replies: 3 Last Post: 05-22-2007, 05:19 AM. Nov 13, 2017 · We did a tool change with no tool on the magazine, the too change cucle completed correctly. MACHINE DESCRIPTION: The INTEGREX i-250H Multi-Tasking Center delivers the highest level of single-setup part-production versatility of a high-powered turning center and full-function machining center combined. Mazak’s INTEGREX e-500H II full combination turning center and machining center is the manufacturing industry’s most advanced CNC Multi-Tasking machine. Mazak provides products and solutions that can support a wide range of parts machining processes, such as high-speed and high-accuracy machines, various automation systems, and production Dec 16, 2001 · More if the turret is a servo- under the flip up door by the display of the MR-J2 servo. It will recognize that position as 0 for x y and z axis. Older mazak experience here but if it has a shifter arm that one needs to be in the correct position too. It has been throwing a alarm 21, power unit drive malfunction. I have chkd all ATC main and ATC Maintanence menu. My mazak service person advise that this is a normal alarm that you get when doing a tool change with no actual tool on the magazine. As soon as it touches the work piece, we get an alarm "326 Tail Position Malfunction". All the Mazak alarm manual tells you to do is check the filter, but it does not give you a location nor a hint on what filter. I got a answer on another forum, I need to contact the service guys, to get the magazine back to position Not so easy to restore the magazine zero point, special tools and knowledge Mazak's machine tool continues to evolve by multiple technologies such as process integration by five-axis multi-tasking, gear machining, grinding, and laser. This machine configuration features a second turning spindle (S) for DONE IN ONE® machining and a lower parallel-style turret (T) with optional rotary Oct 31, 2013 · Started this machine up this morning and this alarm came up. The alarm is always on the first process "facing" when the tool Jul 12, 2010 · Mazak VTC-160 A servo malfunction. Dec 14, 2017 · Last week I did manage to get my Mazak M630 Multiplex machine running last Friday night however I now cannot get rid of the 33 Emergency Stop Alarm on both Servos. integrex 400iv machine hung just before it removed the tool from the spindle. MACHINE DESCRIPTION: The INTEGREX i-300 AG HYBRID Multi-Tasking machine delivers maximum versatility and throughput. Would appreciate any help. Posting Permissions You may The INTEGREX i-300ST AG HYBRID Multi-Tasking machine delivers maximum versatility and throughput. indexing increment 0. The X and Y axis move fine, but the Z sounds like it is shuttering and then it will thrown the servo overload alarm. But I never had that problem myself so not sure. Similar Threads Mazak’s certified Spindle Repair/Rebuild Department offers the highest-quality complete, reliable spindle repair, rebuild (partial/complete) and replacement services for all Mazak spindles. Infact I am able to run the program with this alarm on. Login / Signup. Higher Accuracy Orthogonal machine design for high-accuracy machining Compact milling spindle headstock B axis min. Beside the TPM that we did, even though not 100%, we would need to study on why the servo is always malfunction. Similar Threads: Need Help!-How to Park Lower Turret mazak Mark IV Integrex Matrix Control; How to run XC milling on Mazak Integrex Mazatrol Matrix; Matrix Magazine ATC tool return; Need Help!-Mazak integrex 200-IV mazatrol matrix alarm 1281 Mazak Alarm 10 Detector Malfunction; Mazak Alignment Procedure Mazak Maint Manual Quick Turn Smart 100 S 150 S X and Z Servo Battery Replace Mazak INTEGREX e Dec 16, 2001 · More if the turret is a servo- under the flip up door by the display of the MR-J2 servo. Rapid Results AI. Photo: INTEGREX i-300S AG. SAFETY PRECAUTIONS S-1 INTEGREX 70YB X-axis, Y-axis, Z-axis Jul 8, 2022 · Please help me i work with a mazak vtc 20 b and when i try to start spindle it show me a alarm "M41 SPINDLE MALFUNCTION 1 " the spindle drive show it "F4 32" The machine opening normal and it going to home position normally the problem occurs when i try to start spindle if anyone can help The INTEGREX i-200H S Multi-Tasking Center delivers the highest level of single-setup part-production versatility of a high-powered turning center and full-function machining center combined. I do see the W axis is counting movement without this axis moving. Mazak VCN compact 5x alarm 33 servo malfunction 2. It is equipped with additional bed length for machining long complex workpieces, with the benefit of reduced interference between the turning and milling heads. When the machine powers on, regardless of the position of the machine. Thanks Mazak Alarm 376 MAIN POWER TURNING OFF MALFUNCTION Description When the front door of a CE specifications machine was opened with the setup key switch set to “O”, the electromagnetic… Mazak Alarm 375 MOTOR & SERVO TURNING OFF ERR. we're currently using mazak cnc lathe machine mazatrol pc fuzion 640T,until we encounter this kind of alarm. Mar 17, 2012 · In our company, we have 14 Mazak machines FH6000, FH4800, VCN510, VTC200, QTN200 and so on. Get famililar with the ATC Maintenance page. From bar-fed turning to full 5-axis machining, the Integrex performs turning, milling, drilling, boring, tapping, and other operations on multiple axes in the same setup. The INTEGREX i-200 AG HYBRID Multi-Tasking machine delivers maximum versatility and throughput for medium to large complex parts. thanks, chris 2 The INTEGREX i-150 is designed with a bar work capacity of Φ65 mm, equivalent to that of a higher class machine, while providing more compact floor space than similar machines with a 6" or 8" chuck with a second spindle. The machine is still stuck with a few alarms though, and that's where I'm stuck. I did what the book said and hit reset and went and looked at the magazine and everything looks fine. The INTEGREX i-500 is the largest member of the "INTEGREX i" series with the maximum machining capacity of φ 700mm. 0001 degree min index angle) %PDF-1. Mazak G Codes G Code Function G00 Positioning G01 Linear interpolation G01. This link will go to a . he did that (against my objections by the way) so now I have no home positions and can get anything in the Mazak G code list for cnc machinists who work on Mazak INTEGREX 300/400-III/III T/IIIS/IIIST cnc machines. The screen shows the correct tool ID, but when I try to rotate the turret by hand to see if it is locked in, it feels spongy. The Multi-Tasking capabilities of the INTEGREX i-400S AM provide full 5-axis machining to process prismatic parts from solid billets or castings (chuck or bar fed), round parts, highly contoured parts and those with features built using additive technology. No. 1 Mazak Alarms/Errors Mazak Alarm 395 CHECK SENSOR MALF. 2003 IMPORTANT NOTICE. The X axis is drifting as is the B axis. Mazak has a bunch of internal procedure write ups on this subject, which the factory guys use so much they have it memorized! Aug 24, 2018 · We have a mazak 5 axis with mazatrol matrix 2. Edit 2: The single block button flashes. this is the alarm on mazatrol controller 21 Drive unit power malfunction 1,0,&0023 alarm the new spindle amp is flashing F6 and 23 INTEGREX i-200H S photo with optional equipment . Function name Description 1 ATC ARM BASE POSITION This function moves the ATC arm to its stand-by position. You have to open the back plastic cover. Random vibrations triggered the alarm. INTEGREX i-200H ST shown . The INTEGREX AG Series combines our most advanced Multi-Tasking technology with SMOOTH TECHNOLOGY gear cutting and measurement software to create cost-effective turnkey solutions for a variety of sectors, including the aerospace, construction, agriculture, energy and automotive industries. 34 Servo malfunction 3 (&0000006F, &0008, ) Hello. Components of the INTEGREX i-500, such as the machine bed, carriage and spindle headstocks, are designed for maximum rigidity. Mazak’s INTEGREX e-V Series of CNC Multi-Tasking Machining Centers are by far the most advanced Multi-Tasking machine tools in the manufacturing industry. I think 58 in servo monitor means G0 crash and 59 is G1 crash but depends on servo system. MACHINE DESCRIPTION: The INTEGREX i-250H S Multi-Tasking Center delivers the highest level of single-setup part-production versatility of a high-powered turning center and full-function machining center combined. INTEGREX i-500 advanced Multi-Tasking Machine is the largest machine in the INTEGREX i series for efficient processing of medium to large complex parts. Mazak will be at least a month before they can make it in. 10 Detector alarm malfunction I've been out of town for a week and just got back and tried to power up our MK1V-Matrix Controlled Integrex. Bill . All the filter are changed and/or cleaned per Mazak recommended pm schedule. This is a MDS-B-SVJ2-20 Every once in a while I also get Alarm 21 Drive Unit Power Malfunction (2,0,&0032) SP2 Servo. G Codes M-Series G Codes T-Series M Codes INTEGREX G01. . 0001 degree min index angle) I am using Mazak Quickturn 20 machine, machine is giving alarm - Alarm 21 Driver Unit Power Mulfunction Machine is normally working when started by spindle manually and on 300 rpm or higher, but when working when I stop the machine on 300 rpm or 800 rpm and then I start the machine again and it gives alarm 21. (ATC) is AL-01-N1-01. I pulled open the electrical cabinet and one The INTEGREX i-200H ST Multi-Tasking machine delivers the highest level of single-setup part-production versatility of a high-powered turning center and full-function machining center combined. Was it G0, G1, ect. Complete all operations in a single setup – turning, milling, boring, drilling and more. HELLLLLP!!! Jan 4, 2013 · Integrex 300 IV-S, single spindle, programmable tail stock. CNC Machines (1340) CNC Mill (727) Vertical Machining Center (588) CNC Lathe (474) Apr 4, 2014 · Well as stated above, Im having trouble with our Mazak. Mazak’s INTEGREX j-400 CNC Multi-Tasking Machine provides manufacturing productivity with 4-axis simultaneous machining and 5-axis tool positioning. MAZAK IS A VTC-200B, FUSION CONTROLS. SERIES CHARACTERISTICS: Powerful single main turning spindle or dual opposed spindles Feb 6, 2018 · All the filter are changed and/or cleaned per Mazak recommended pm schedule. Currently the rotary table is disconnected cause it has its own issues but the machine is not homing out. Hassaan; Sep 22, 2023; Mazak; Replies 4 Views 1K. Oct 11, 2011 · having servo alarm on mazak milling center, alarm is 31 servo malfunction 1, followed by these numbers &00000032, &0002. Apr 18, 2011 · We have a Mazak Integrex 100-IV with second spindle and it keeps throwing code 212 magazine driver malfunction but everthing is running fine. It also shows up to 10 last alarms and when they happened. We've set our tail stock position #1 value and then used M741 to position it. The machine combines the capabilities of a high-powered turning center and full-function machining center to produce parts in single setups, along with innovative HYBRID functionality. I'm getting this servo alarm and can't figure out how to clear it out. If alarm not disappears, contact Mazak technic center. Anyone can tell what the problem is and what to do. If the alarm is not cleared, please contact your MAZAK service representative. Posted via Mobile Device 10-01-2015, 03:47 PM #7 Jan 6, 2007 · For streamlined production of complex parts on a single machine in a single setup, multi-tasking equals lean production on Mazak’s Integrex 200-IV ST. The machine starts up with an alarm 9 absolute position malfunction (&00000001, &0010) and alarm 72 servo warning (&0000009F, &0010) and if I wait a while the alarm 33 pops up with an e stop alarm at the same time or if I try and home the Feb 1, 2010 · The integrex also have hydraulics for the ATC-arm, but that's not the problem. 0001° C axis min. that did not work and we had a long list of alarms and no tool Fully programmable, servo driven, steady rest and tailstock ensure safe and accurate machining of long workpieces. thought someboby may have an idea. MACHINE CHARACTERISTICS: Milling spindle B-axis travel -30 ~ 210 degrees (. I can clear any ATC alarm in seconds (unless something mechanically very bad happened). I’m trying to power up / home an Integrex 100 that’s been sitting a few months. Thanks May 3, 2006 · I have alarm 394 "ATC MALFUNCTION" on Integrex 200 with Fusion 640MT control. Conditions: Shifter at ATC position, retraction in Z-axis direction, X-/Y-axis at ATC Hey guys, I have a Mazak QT250HP, and I am getting alarm 221 Turret Clamp Sensor Malfunction). On many modern Mazaks, like Variaxis and Integrex and a few others, they even rivet on a aluminum plate "cheat sheet" with the tool change sequence on it. Jul 18, 2015 · started by QT-35 Mazak lathe with T-Plus controller ser# 130820 machine controller would not power up, we replaced QX141 and machine powered up, we lost parameters so initializing the machine, I copied from EEPROM, from what I remembered was never saved to and we did not have the org. Mazak ST60 - 427 Z SERVO Alarm. As does the wait pocket and tool carriage. INTEGREX e-420H II Multi-Tasking Machining Center is a complete fusion of CNC turning center and machining center, forming by far the most advanced Multi-Tasking machine in the industry. Recently, some of the machines had servo problem and need to repair. Nov 6, 2009 · Went to fire up the Nexus 410A-II when these two alarms pop up #212 Magazine Drum Malfunction & #302 ATC Arm Driver Malfunction X & Y will home out Z will not Machine is not abused and has very little run time, last program run, drilling and tapping 4 holes 1/2-13 The manuals are so very helpful with these things, clear problem and reset basically Mar 23, 2006 · by putting interloc neg on from ATC menu I was able to home all the axis, but the b-axis still thinks that the verticle is the home position. We cut the drill bit and broke it off to make sure the spindle was loose. By Swede in forum FlashCut CNC Replies: 2 Last Post: 05-29-2004, 11:17 PM. Still giving overload. I gather some infos here machine should be run at 200-225 volts Dec 8, 2012 · Mazak Integrex 300Y MK1 with Fusion 640 control B-axis zero point. Anything I can do or wait for Mazak service to fix it? Thanks Sep 15, 2011 · Hi guys. Mar 23, 2006 · I OPERATE MAZAK INTEGREX 200II SY with 640 fusion control. Bill Jul 8, 2022 · Please help me i work with a mazak vtc 20 b and when i try to start spindle it show me a alarm "M41 SPINDLE MALFUNCTION 1 " the spindle drive show it "F4 32" The machine opening normal and it going to home position normally the problem occurs when i try to start spindle if anyone can help Sep 22, 2023 · I have a mazak 5-axis and it’s currently getting an alarm 33 servo malfunction 2 (&00000050, &0008). 10 Detector alarm malfunction and a red light and I can't clear it or home the machine. and another in the MR-J2 servo for the turret The T-Plus and newer you change them with power on. I looked it up in the book and it said "The absolute position detection system has detected its detector error(s)". The turret will rotate,and stop on the correct tool, but is not completely locking in. doea not work. The Variaxis is a simple tool changer. Mazak continues to pioneer the machine tool technology that provides single-setup complete part machining, or DONE IN ONE processing from raw material to finished part. Mazak AUTO FLEX CELL Mar 2, 2023 · Was running a job on our shop Integrex when the tool changer failed to pull a holder from one of the magazine pockets. Gantry Loader system. Thanks Similar Threads: INTEGREX alarm Ques. Thread starter countryboy1966; Start date Mar 20, 2019; Replies 4 Views 14,204 C. Its unique design also reduces loading / unloading time. Sep 22, 2023 · I have a mazak 5-axis and it’s currently getting an alarm 33 servo malfunction 2 (&00000050, &0008). Mazak Integrex I200, 100ivst, 200ivst, 35y & More. zt ww kj pz pf en to gi po oq